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Rapid Tooling Making

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Rapid Tooling Making

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Rapid Tooling Making

Rapid tooling manufacturing offers a swift, convenient, and cost-effective solution characterized by short molding cycles, streamlined processes, easy scalability, reduced molding costs, precision, and prolonged tooling lifespan, perfectly meeting functional requirements. It particularly suits new product development, process and functional validation, as well as multi-variant and low-volume production needs. Leveraging our extensive expertise and tailored manufacturing approach, we expedite your product's journey to market.

Understanding Rapid Tooling
Traditional manufacturing often necessitates custom tooling for producing end-use parts, entailing substantial upfront expenses and lengthy lead times. Rapid tooling (RT) has gained prominence in recent years, drastically slashing mold-forming durations, thereby accelerating production. This acceleration translates to reduced time to market, amplifying profitability for companies. RT’s flexibility in tool design facilitates effortless product customization, accommodating specific customer requirements, and crucially, it doesn’t demand high volumes for cost-effectiveness. Compared to conventional methods, conceptual designs can be refined at minimal cost. These factors underscore RT’s role in high-performance manufacturing and premium product outcomes. At Jintai Mold, our preference for a shared mold base system significantly lowers tooling costs compared to traditional processes, making it ideal for on-demand and low-volume production scenarios.
Materials for Rapid Tooling

Steel Mold Tooling

At Jintai Mold, we exclusively employ superior-quality materials for rapid tooling, such as steel P20. Steel, renowned for its exceptional properties, is widely favored and utilized. Its robust nature ensures durability and high-quality tooling, capable of producing wear-resistant and corrosion-resistant engineering-grade plastic molds. The choice of steel contributes to superior surface finishes, enhancing product aesthetics.

Types of Rapid Tooling

Direct Rapid Tooling

  1. Creation of a 3D CAD model for the mold or tool.
  2. Transmission of the file for machine-based production of the actual mold or tool, typically for prototyping.
  3. Utilization of the produced mold or tool directly for prototype production.


Indirect Rapid Tooling

  1. Development of a 3D CAD model for the master mold or tool.
  2. Machine-based creation of a durable master pattern from the CAD model.
  3. Subsequent production of additional molds or tools from the master pattern, using various materials with different properties.

Both direct and indirect methods offer unique advantages, enabling faster production, multiple prototype iterations, and flexibility in design changes.

Pros and Cons

Direct Rapid Tooling:

Pros:

  • Faster production and shortened lead times
  • Ability to produce multiple prototypes from a single mold
  • Flexibility to adapt to design changes quickly

Cons:

  • May not be suitable for highly complex designs
  • Potential increase in product development costs for multiple iterations

 

Indirect Rapid Tooling:

Pros:

  • Robust master patterns for durability
  • Suitable for thorough prototype testing and material selection

Cons:

  • Longer production times and higher costs

Choosing the appropriate method depends on the design requirements and stage of prototyping.

Benefits of Rapid Tooling

Fast Delivery: Utilizing shared mold bases and precision machinery, we ensure swift production and global shipping.

Best Quality and Competitive Price: Our extensive tooling capabilities and skilled team enable cost-effective high-quality parts production.

Multiple Material Options: With a wide range of material choices, we guide customers in selecting the most suitable material for their specific needs.

Process Overview at Jintai Mold
  1. Design for Manufacturing (DfM) provided within 24 hours of order confirmation.
  2. Simultaneous tooling design and main steel cutting post DfM approval.
  3. CNC machining of cavity and core inserts; assembly of matched Modular Universal Die (MUD).
  4. Machining of auxiliary tooling components and assembly.
  5. Fitting and polishing of tooling.
  6. Inspection by master craftsmen and testing in the injection molding workshop.
  7. Submission of initial samples for engineer review and dimensional inspection.